Machine vision is a technology that enables equipment to “see” and recognize objects using cameras and software analysis. It is used for quality control, measurements, identification, and guidance in automated systems.
Advantages of using machine vision
Machine vision improves quality, reduces errors, and speeds up processes through automatic object recognition and real-time analysis
Improved product quality
Automatic inspection enables the detection of defects, errors, and inconsistencies with high accuracy
Reduction of human factor influence
A machine does not get tired, distracted, or make mistakes during visual inspection
Time and resource savings
Inspection is carried out faster than manual checks and with less waste
Accurate identification and sorting
Systems can detect barcodes, labels, colors, sizes, and shapes — and sort products directly in the flow
Support for robotics
Machine vision is used for robot guidance, bin picking, packaging, and stacking
All information in numbers
Data is recorded, stored, and can be used for analytics, statistics, and process improvement
Ключевые предпосылки внедрения машинного зрения
The implementation of machine vision becomes relevant when enterprises aim to improve quality consistency, reduce the influence of the human factor, handle increasing volumes and product variety, and integrate visual inspection into a digital management system to prepare for full process automation
Requirements for consistent product quality
Manual inspection does not provide the required accuracy and repeatability
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Growth in production volumes
Increase in production volumes
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Operator fatigue and errors
The human factor becomes a bottleneck on the production line
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Need for digitalization and traceability
It is important to record data, store photo reports, and integrate with ERP/WMS systems
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Product variability
Numerous product types, colors, and sizes - difficult to control manually
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Preparation for full automation
Machine vision is essential for controlling robots, sorters, and packaging systems
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Examples of machine vision applications
Machine vision is applied in mechanical engineering, food and pharmaceutical industries, logistics, packaging, and electronics — everywhere precision, quality control, sorting, and automation of visual processes are essential
Geometry inspection
A camera measures the geometry of parts and compares them with a reference model, preventing defective products from being shipped to customers
Liquid level inspection
Automatic inspection of cap presence and bottle fill level
Predictive maintenance
Visual inspection of equipment to predict potential failures
Volume measurement
A camera with LiDAR determines the load level of a dump truck body
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